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DPCU FLEX CABLE FIX

Purpose: To protect the MILES 2000 H-Harness DPCU against premature battery depletion.

Background: On some DPCUs the keypad flex cable makes contact with the cover causing unintentional intermittent inputs to the microprocessor. This causes the processor to remain in Processing mode instead of going into Idle or Sleep mode. The extra time in processing mode depletes the battery unnecessarily and may cause the processor to be too busy to respond to a real key press. A new and improved keypad with flex cable will be installed in 2005 that prevents the unwanted electrical contact.

Recommendation: Install or verify this field repair when replacing the DPCU Battery. (This change is not necessary for H-Harnesses built with the new keypad and flex cable. Both sides of the new flex cable will be smooth and shiny. The old flex was smooth and shiny on one side but dull on the other.)

Tool and Supplies”
• Cotton Swabs
• Tweezers
• Isopropyl Alcohol
• Insulating Tape (Mylar preferred)

Add insulating tape to the inside of the DPCU cover when the cover is open for battery replacement as follows:

Click on the thumbnail to enlarge

1. Clean with isopropyl alcohol inside
cover wall adjacent to the flex cable.

2. Remove adhesive backing from insulating tape if applicable.

3. Locate and apply tape as shown to prevent flex from contacting the cover.

4. After insulating tape is installed (shown), replace battery and reassemble.

     
 
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